Service

Product Design

AAA MOULD will pay special attention to the following points when designing products. The comprehensive consideration of these factors will help design high-quality products that meet market demand, have reliable quality and reasonable cost.

Design for manufacturability

Designers will consider the manufacturability of the product to ensure that the design can be injection molded smoothly. This includes considering issues such as material flow, wall thickness uniformity, stiffener location and structure, prevention of air bubbles and insufficient melting.
Material selection

Material selection for injection molding has an important impact on product performance, cost and production process. Our designers will select the appropriate plastic material based on the product's requirements and budget, taking into account the material's availability, heat resistance, chemical resistance, strength and other properties.
Structural strength and stability

The product's structure is designed with sufficient strength and stability to ensure that the product will not deform, break or be damaged during use. Our designers will consider the product's load, stress distribution, support structure and other factors.
Cost control

Cost is one of the important considerations in product design. Our designers will try to reduce production costs as much as possible while ensuring product quality and performance. This includes optimizing design, reducing material usage, simplifying production processes, etc.

Mold Design

In the mold manufacturing industry, engineering department is the core competitiveness. High quality mold is premise is excellent mold design.

Our engineering department has more than 20 product and mold design designers with rich professional experience for more than 15 years , We are using international advanced CAD/CAM/CAE design and prcessing integration system, effective carrying product analysis(DFM), mold flow analysis & mold structure analysis. During the design stage, we already focus on injection cycle time, mold life, and easier mold maintenance. We also established a standard library for the components, such as DME, HASCO, MISUMI, Parker, Harting, Moldmaster, Yudo, Synventive, etc. We will keep improving working efficiency to meet customer requirements.

Mold Manufacture

Mold manufacturing is a technology-intensive and complex process that requires designers and manufacturing engineers to work closely throughout the process with attention to detail and quality control to ensure that a high-quality mold that meets the requirements is ultimately manufactured.

Material Selection

Taking into account the use environment and expected production volume of the mold when selecting, we will choose appropriate materials that are crucial to the life and performance of the mold. Common mold materials include tool steel, carbide, etc.
Processing Technology

Mold manufacturing involves a variety of processing technologies, including milling, turning, grinding, EDM, etc. We choose appropriate processing technology to improve the accuracy and surface quality of the mold.
Heat Treatment

Proper heat treatment of the mold can improve its hardness and wear resistance and extend the service life of the mold. Common heat treatment methods include quenching, tempering, etc.
Assembly and Debugging

After the mold manufacturing is completed, assembly and debugging are required to ensure the normal operation of the mold. This includes checking the fit and movement of individual components and making necessary adjustments and corrections.
Quality Control

Strict quality control is carried out during the mold manufacturing process, including raw material inspection, processing process monitoring and final product testing to ensure that the quality of the mold meets standards and customer requirements.
Documentation

It is very important to carry out detailed records and document management of the mold manufacturing process, which can provide a basis for future maintenance and improvement.

Injection Molding

Injection molding is a complex process. We will comprehensively consider factors such as material selection, mold design, processing parameter control, quality control, etc. to ensure the quality and stability of the final product.

Material Selection

Choosing the right plastic material is critical to the performance and appearance of the final product. We combine the characteristics, mechanical properties, heat resistance, chemical resistance and other factors of plastics and select according to the requirements of the product.
Processing Parameter Control

During the injection molding process, the parameters of the injection molding machine can be controlled, such as temperature, pressure, injection speed, holding time, etc. Appropriate processing parameters ensure product quality and stability.
Cooling System Design

Designing an effective cooling system can help speed up the cooling of the mold, shorten the production cycle, and improve the surface quality of the product.
Quality Control

Strict quality control is carried out during the injection molding process, including raw material inspection, injection molding process monitoring and product testing to ensure that products meet standards and customer requirements.
Post-processing Process

After injection molding is completed, some post-processing processes may be performed, such as removing remaining material, painting, assembly, etc.

Secondary Process

AAA MOULD can provide secondary processing services such as screen printing, pad printing, hot stamping, ultrasonic wave, and assembly according to customer needs. At present, AAA MOULD has built 3 pad printing lines, 2 assembly lines, and 1 automatic silk screen printing line in the clean workshop.

We have a very excellent assembly team that can perform assembly work with high quality, efficiency and cost-effectiveness!

Sourcing

We have good brother companies that can manufacture high-quality PBC, Thermoset parts, hardware, and other rubber and plastic process products! We have long-term and good cooperative relations with our brother companies! We can provide auto parts, medical parts, electrical parts, industrial parts, electronic parts, etc. for many fields.

Product Design

Design for manufacturability

Material selection

Structural strength and stability

Cost control

Mold Design

In the mold manufacturing industry, engineering department is the core competitiveness. High quality mold is premise is excellent mold design.

Mold Manufacture

Material Selection

Processing Technology

Heat Treatment

Assembly and Debugging

Quality Control

Documentation

Injection Molding

Material Selection

Processing Parameter Control

Cooling System Design

Quality Control

Post-processing Process

Secondary Process

Sourcing

Thermal Firmware

Hardware

Silicone Rubber

PCB

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